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06 / 06Mould & Tool Design

Tooling engineered for half-a-million shots.

DFM, mold-flow simulation, and an in-house tool room with EDM, wire-cut and jig grinding — every mould validated on our own tryout press before production handover.

Process Flow
01
DFM Review
02
Mold-Flow Sim
03
Tool Build
04
Tryout & Validation
05
PPAP Handover
Tool Room
MachineQtyConfiguration
Wire-Cut EDM3Sodick · ±2µm
Die-Sink EDM2Mitsubishi
Jig Boring / Grinding2Surface ±1µm
CAD / CAM Stations6NX · SolidWorks · Moldflow
Tryout Press1150T HPDC pilot
Steels & Specs
  • P20 Pre-hardened Steel
  • H13 Hot-Work Tool Steel
  • S136 Stainless Mould Steel
  • Beryllium-Copper Inserts
  • DIN 1.2344 / 1.2738
Software
NX · SolidWorks · Moldflow
Build Time
4 – 8 weeks
Tool Life
100k – 500k shots
Docs
Full PPAP · IMDS
Download Capability Deck (PDF)

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